Heavy machinery is built differently. On the outside, you see one giant machine standing in the middle of your unit, ready to operate endlessly to bring you the desired results. Yet when you look inside, you will know it is not just one big machine.
It is multiple systems working in tandem. Every independently dependent system here has parts with different dimensions—diameter, thickness, length, cross-length—the list is endless. The more parts, the more specifications. And the heavier the machine, the more protection it needs.
This blog discusses the various kinds of rubber moulding products found in heavy machinery and explains how they help it perform efficiently.
Quick Overview: Types of Rubber Moulding Products
| Gaskets and Seals | Create airtight and watertight seals |
| O-rings | Circular sealing components to prevent leakage |
| Bushings | Absorbs shocks and reduce vibration between parts |
| Mounts & Dampers | Isolates mechanical movement to reduce vibration and noise |
| Grommets | Protects cables and wires from sharp edges and stress |
| Liners | Protects surfaces from abrasion and impact |
| Oil seals | Prevents leakage during rotation |
Problems You May Experience With Standard Rubber Moulding Products
Every machine is designed with precise specifications; even a small deviation in component size or fit can lead to operational issues. Here are some examples of how:
- Oversized rubber gaskets fail to create a proper seal. Thus defeating their purpose. As a result, gas or liquids may leak from it.
- Loose rubber bushings allow too much movement, which, when operating at high speed, could lead to increased wear on metal parts and even misalignment.
- Ill-fitted conveyor belts can slip easily.
Similarly, there can be concerns about tight-fitted parts. Here’s how:
- Overly tight rubber gaskets may compress too much, causing them to crack or lose elasticity over time.
- Tight-fitting rubber bushings can restrict movement more than necessary. Thus, it leads to higher friction, which in turn may lead to premature wear.
- Overly tight parts may require excessive force to install or remove. Therefore increasing maintenance time and costs.
Also Read: Advantages of Using Rubber Moulding Products in Industrial Applications
Why Does Your Heavy Machinery Deserve Custom Rubber Mouldings?
Heavy loads, constant motion, high temperature and pressure are typical of heavy machinery. Each part must fit like a puzzle piece to ensure 100% working. That’s why standard, off-the-shelf rubber components may not always be the best choice. Custom rubber moulding products ensure the following:
1. Tight, Leak-Proof Seals
Custom-made rubber mouldings fit the components perfectly. They are neither too loose nor too tight, allowing you to create tight, leak-proof seals. This is of special importance in hydraulics and pneumatic systems, as well as in industries like aerospace, where safety is paramount.
2. Even Load Distribution
Rubber mounts and bushings are designed to distribute the load evenly to reduce mechanical stress. The damping properties of these mounts and bushings can be fine-tuned to the machine’s specific weight, vibration levels, and operational conditions.
3. Material Customization for Hardness
You can customize the moulding products’ durometer (hardness) option to ensure that they are neither too soft nor too hard. This means they will neither allow too much movement nor fail to absorb the amount of impact they ideally should.
4. Correct Tension & Grip
Water, air, and gas transfer in machinery is often a result of force and pressure. Customizing the rubber mouldings ensures that the grip and tension are correct. Moreover, you can design rubber moulding products according to your need for friction and traction.
5. No Trial and Error
If your maintenance teams force-fit an ill-sized rubber component, it may fail prematurely, leading to unexpected breakdowns. Customization allows your engineers to design quick-release or modular components followed by getting these parts precisely manufactured. This means that the parts will fit correctly every time, reducing trial and error during installations.
Conclusion
When you bring all of the points mentioned above together, you will realize this: At the end of the day, all of it ensures that the machine works smoothly, without much hassle, and gives you the expected output.
Shree Rubber Works boasts one of the industry’s best infrastructure and product quality. We create custom rubber moulding products according to your requirements. These mouldings can withstand high temperatures, pressure, and vibrations and support your machinery, helping it perform better.
We are an ISO 9001:2015 certified company, housing a separate research and development team and an in-house testing tab for end-to-end manufacturing. Contact us and explore our solutions for your unique needs.