Industrial applications require precision but also demand flexibility. Consequently, materials play a crucial role in determining how effectively, for how long, and how often your system will require maintenance.
If the material used is not high on durability and longevity, you are signing yourself up for frequent maintenance, longer downtime, and more repairs. And so, nothing beats rubber when it comes to precision, flexibility, and longevity.
Rubber moulding products have extensive applications in all industries—yes, no sector is spared. You will find them in some other forms holding the infrastructure together and extending its lifespan.
In today’s blog, we will explore how using rubber moulding products in your industrial setup will benefit you.
1. Longer Wear and Tear Cycles
Industrial setups experience a lot of extremes. We are talking about high temperatures resulting from continuous machine operations, melting or heating materials, the use of fire, and other activities.
Additionally, heavy loads are transported from one stage to another during manufacturing to make the finished product. Finally, wear and tear. Industrial machines work non-stop — parts grinding against each other, gears moving endlessly to move different parts, and belts rotating continuously to transport loads.
As such, you need a material that does not wear and tear easily, a material that can undergo intense stretching and movement only to return to its original form. This is exactly what rubber moulding products offer.
2. Resistance to Chemicals and Corrosion
Many industrial environments deal with chemicals, harsh solvents, and drugs regularly. For instance, in pharmaceutical industries, oil and gas industries, food processing units, etc., the challenge is twofold:
- You need materials that can withstand the strong effects of these chemicals, solvents, and drugs.
- You need a material that keeps everything uncontaminated despite coming in contact.
Rubber-moulded products tackle both of these challenges efficiently. The rubber used in these industries is of a special quality. It is often odorless and tasteless and has a natural resistance to bacterial buildup.
For instance, neoprene rubber molded products (gaskets) are used in oil and gas pipelines to prevent leaks and resist degradation from crude oil and other chemicals. Similarly, silicone rubber seals pack medical equipment and storage containers.
Also Read: The Role of Rubber Products in Industrial Applications: A Complete Guide
3. No Leaks, Overheating, or Electrical Shocks
Many industries work on force, pressure, and heat. Any leakage of a liquid or gas could reduce the efficiency of the process. Furthermore, if the gas or liquid is inflammable or hazardous, there’s a risk of life.
Rubber moulding products, such as O-rings and gaskets, can create airtight and watertight seals. They are commonly used to seal pipelines to ensure smooth flow.
Another application for rubber moulding products is in the electrical industries. A poorly insulated wire runs the risk of electrical shocks. Furthermore, if the wire has electricity continuously running through it, there’s going to be overheating. If there is not enough dissipation, it can lead to short circuits.
Rubber moulding products, such as rubber coating on wires, insulate the wire and protect it against electrical currents. Similarly, rubber cable grommets protect the wires from damage when they are in contact with a metal or other sharp object.
4. Better Stability
The bigger the machinery, the more vibration and noise it will create. And while it is noise on the superficial level, long-term exposure to such high-intensity vibration can weaken the infrastructure of your facility altogether. Think about it. If you are in a building that’s extremely close to railway tracks, don’t you sometimes feel the vibration?
Rubber’s natural ability to absorb vibrations and noise makes rubber vibration mounts and bushings essential in industries where mechanical movements create excessive sound and vibration. Bushings are also used to keep the components in place for stabilization in windmills, suspenders, and vehicle motors.
5. Customization and Versatility
As mentioned above, rubber moulding products are cost-effective. Another important point to note is the choice of customization. You can procure these rubber moulding products in different dimensions as you deem fit. This ability to modify the shape, size, and material compositions (yes, you can add another material for added qualities) makes rubber moulding products a preferred choice.
Conclusion
Rubber moulding products ensure long-term reliability, reduce maintenance costs, and contribute to sustainable manufacturing practices in industrial settings. These varied applications, from large flooring mats to small O-rings, suction cups, and washers, make the entire industrial unit much safer, better, and productive to operate.
Shree Rubber Works, a major rubber moulding products manufacturer, boasts the capacity for end-to-end manufacturing. Our rubber moulding products meet regulatory compliances, ensuring good quality and durability. The best thing about us? We create custom compounds to meet your industrial needs. Contact us to learn more.